In this exercise it is proposed some aerodynamic parameters from a fictitious car. The objective is to modify the adjustment parameters to reach the target ones. The vehicle baseline configurations is summarized below:
CX∙S
1.330
CZF∙S
-2.280
CZR∙S
-2.390
Where CX∙S is the drag coefficient given in m², CZF∙S and CZR∙S are the downforce at front and rear axles, respectively. Another important data are the ones from the wings, since this problem approach an open-wheel race car there are two wings, thus two adjustment parameters, which are α and β that refers to the front and rear wing angle of attack, respectively.
On Figure 1 it is possible to extract useful information for this exercise. For instance, at the graph ΔCX∙S × FW angle there is the slope of the line, which is given by 0.0044. This means that at each 1° variation of FW, CX∙S, CZF∙S and CZR∙S vary by 0.0044, – 0.04564 and 0.00068, respectively.
On Figure 2 there are the information about the rear wing. It is possible to notice that for 1° angle variation, CX∙S, CZF∙S and CZR∙S vary by 0.01005, 0.00082 and – 0.02313, respectively. With those data it is possible to understand the differences between the front and the rear wing. FW provides more gain in downforce without a high drag value relative to RW as can be seen below:
EffRW = CZ∙S/CX∙S = (0.00082 – 0.02313)/0.01005 = – 2.2199 ≃ – 2.2 → Rear wing efficiency
EffFW = CZ∙S/CX∙S (-0.04564 + 0.00068)/0.0044 = – 10.21818 ≃ – 10.2 → Front wing efficiency
As can be seen, the efficiency of the front wing EffFW is about 4.6 times higher than RW one.
Question 1 – Re-balance using the front wing
Given a starting configuration and the front wing polar, which is the required front wing angle for a front balance Fbal = 42% ?
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.330 | – 2.280 | -2.390 | – | – | – | – |
The first step is to calculate the total downforce CZT∙S and the front balance Fbal for the baseline configuration.
CZT∙S = -2.280 + (- 2.390) = – 4.670 m²
Fbal = – 2.280 / – 4.670 = 0.488222 ≃ 48.8%
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.330 | – 2.280 | -2.390 | – 4.670 | 48.8 | – | – |
Since the objective is to reduce Fbal to 42%, the delta will be of 6.8%. This means that the vehicle balance is shifted towards the rear axle. Using the data sheet illustrated by Figure 1, it is possible to understand that this adjustment can only be done by reducing the front wing angle. Hence, FW characteristics at – 15° is summarized at Table 3.
| Wing / Parameters | ΔCX∙S [m²] | ΔCZF∙S [m²] | ΔCZR∙S [m²] |
| Front wing @ 15° | – 0.067 | 0.668 | – 0.010 |
The procedure is to sum the data described on Table 3 into the ones at Table 2.
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.330 | – 2.280 | -2.390 | – 4.670 | 48.8 | – | – |
| FW 15° | 1.263 | -1.612 | -2.400 | – 4.012 | 40.2 | – 15 | – |
Hence, by the same procedure adopted to calculate the baseline Fbal, it was calculated for this new condition. Table 4 shows that the new front balance is below the target Fbal, which is 42%, thus a difference of 1.8%. The interesting point about this table is that was required 15° to reduce Fbal in 8.6%. This allows to find another quantity, ΔFbal/Δα:
ΔFbal/Δα = (40.2 – 48.8)/(- 15 – 0) = 0.5733 ≃ 0.6 [%/°]
This is an important quantity since the objective is to reduce Fbal from 48.8% to 42%, ΔFbal from the baseline to the target is – 6.8%. Once it is calculated how much percent of Fbal the front wing is capable to produce for 1°, it is possible to calculate the exact angle to reach this Fbal.
ΔFbal/Δα = 0.573 → Δα = ΔFbal/0.573 = – 6.8/0.573 = 11.87° ≃ 12° → Δα = – 12°
As can be seen, it is requested just -12° to reach the 42% target Fbal. Now, using again the data illustrated at Figure 1 it is possible to calculate the deltas ΔCX∙S, ΔCZF∙S and ΔCZR∙S since the graphs exhibit the slopes, in other words, the contributions for each quantity per 1°.
ΔCX∙S = 0.0044∙(-12) = – 0.0528
ΔCZF∙S = – 0.04564∙(-12) = 0.54768
ΔCZR∙S = 0.00068∙(-12) =- 0.00816
The following procedure is just to add those quantities on CX∙S, CZF∙S and CZR∙S of the baseline conditions, which summarized in Table 5.
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.330 | – 2.280 | -2.390 | – 4.670 | 48.8 | – | – |
| FW 15° | 1.263 | -1.612 | -2.400 | – 4.012 | 40.2 | – 15 | – |
| FW 12° | 1.277 | – 1.732 | -2.398 | – 4.130 | 41.9 | – 12 | – |
Finally, for the first question, it is required a 12° FW angle to reach 42% target Fbal.
Question 2 – Re-balance and re-drag with α and β
Given the data on Figure 1 and 2, define which are the front and rear wing angles α and β to provide a target Fbal and CX∙S of 42% and 1.3 m², respectively.
Figure 2 summarizes the data of RW. Since the slopes are already known, and the slope ΔFbal/Δβ = – 0.3 %/°. This is an important information, because ΔFbal/Δα ≃ – 0.6 %/°, thus it is possible verify that α and β should vary in ratio 1:2 to keep the car balanced.
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.277 | – 1.732 | -2.398 | – 4.130 | 41.9 | – 12 | – |
According to Table 6, the baseline configuration now is the last one with α = – 12°. Since Fbal is already 42%, the objective is to bring CX∙S to 1.3. Adding 1° on the front wing (Table 3), the base conditions go to:
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.277 | – 1.732 | -2.398 | – 4.130 | 41.9 | – 12 | – |
| FW 11° | 1.281 | – 1.778 | – 2.397 | – 4.175 | 42.5 | – 11 | – |
As can be seen, CX∙S is near to 1.3 and Fbal is 0.6 above the target. Now it is interesting to use the rear wing polar. Since FW varied in 1°, RW should vary in 2°.
| CX∙S | CZF∙S | CZR∙S | CZT∙S | Fbal | α | β | |
| Base | 1.277 | – 1.732 | -2.398 | – 4.130 | 41.9 | – 12 | – |
| FW 11° | 1.281 | – 1.778 | – 2.397 | – 4.175 | 42.5 | – 11 | – |
| Rebal | 1.301 | – 1.762 | – 2.443 | – 4.205 | 41.9 | -11 | 2 |
Finally, both targets are reached and the car was kept balanced.
Question 3 – Evaluate if the result of the question 2 represents an improvement
For this question it is necessary to evaluate the efficiency, which is a parameter that defines how good is the setup in providing downforce at a low cost in drag. The baseline efficiency is give by:
Effbaseline = CZT∙S/CX∙S = – 4.670 / 1.330 = – 3.51128 = – 3.5
The parameter Eff* is known as the re-balanced marginal efficiency, it can be calculated by the following equation:
Eff* = ΔCZT∙S/ΔCX∙S
ΔCZT∙S = [- 4.205 – (- 4.670)] = 0.465
ΔCX∙S = (1.301 – 1.330) = – 0.029
Eff* = 0.465/-0.029 = – 16.03448 ≃ – 16
Figure 3 illustrates the line between these configurations, the slope of this line is given by Eff* = – 16. The objective is the evaluation of the new configuration, if this represents an improvement. Eff* is the parameter that is compared with Eff*, which is a predetermined project constraint.
Figure 4 illustrates what Eff* represents graphically, the slope between the new option and the baseline configuration. However, Eff* should be compared to the predefined project constraint Eff*, which is parameter calculated by specific programs for simulating lap times. This estimate a re-balanced marginal efficiency for the same lap time in a given race track.
An aerodynamic option is defined better than the baseline if is characterized by a marginal efficiency that its ΔCXS and ΔCZS put the new configuration inside the blue region seen in Figure 5. The problem is that neither all situations there is a lap time simulator as a support. Hence, it is possible to analyze again the Figure 3. According to Figure 5 it is possible notice that if ΔCXS < 0, the new configuration goes to the left side side of the graph, while ΔCZS < 0, the new configuration goes upwards. The results for the calculations of this exercise presented and ΔCXS = – 0.029 and. ΔCZS = 0.465.
As can be seen, the new configuration may not represents an improvement, it would be around the region where the wine red point indicates, thus outside the region of negative ΔCXS and ΔCZS.